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Press-release of URALCHEM, OJSC

Moscow – 02 Dec 2013

URALCHEM and Stamicarbon will develop a new technology for urea production

URALCHEM, a leading Russian producer of nitrogen fertilizers, signed a joint technology development agreement for the synthesis of urea with Stamicarbon, the world’s top developer and licensor of urea processes.

The agreement should result in the creation of a new technology that will be available for commercial use globally. It is being built on both Stamicarbon’s intellectual property and URALCHEM’s research cooperation with the Moscow State University Department of Chemistry. URALCHEM has been working with the MSU Dept. of Chemistry on the concept of 100% CO2conversion since 2008. The new technology will allow producing higher quality urea with less capital expenditure.

Within this joint project, URALCHEM will build, at its Perm Mineral Fertilizers site, a pilot unit designed by Stamicarbon, using the new technology. Subject to the positive evaluation of the pilot plant operations, Stamicarbon will proceed to the basic design of a commercial scale plant.

“This is one of those unique examples in modern Russian history in which a prominent western engineering company utilizes scientific findings of Russian fabricators and academic institutions”,noted Valeriy Lunin, Dean of the Moscow State University Department of Chemistry, member of the Russian Academy of Sciences.

Reference information

URALCHEM, OJSC is one of the largest producers of nitrogen and phosphate fertilisers in Russia and the CIS with production capacities of over 2.5 million tonnes of ammonium nitrate, 2.8 million tonnes of ammonia, 0.8 million tonnes of MAP and DAP, 0.8 million tonnes of complex fertilisers and 1.2 million tonnes of urea. URALCHEM, OJSC is the second largest ammonium nitrate producer in the world and number one in Russia, the second largest producer of nitrogen fertilizers in Russia. URALCHEM, OJSC is the world’s #2 and Russia’s leading ammonium nitrate producer.

Stamicarbon B.V., the licensing and IP Center of Maire Tecnimont, is the global market leader in licensing of urea technology and services with more than 50% market share in synthesis and 32% market share in urea granulation technology. Stamicarbon has more than 65 years’ experience in licensing its urea technology and services, delivering optimum environmental performance, safety, reliability and productivity at the lowest investment level. Over 260 urea plants are using its technology. In addition, it has completed over 90 revamp projects in Stamicarbon and non-Stamicarbon plants. Since 1947, Stamicarbon has been the world’s leading authority and innovator in the field of urea in close co-operation with research institutes, suppliers and customers. Stamicarbon has offices in Sittard (The Netherlands), Beijing (China) and Moscow (Russia).

Laboratory of Chemical Thermodynamics was established by Prof. Adam V. Rakovsky (corresponding member of USSR Academy of Sciences) first as a “halurgy laboratory” in 1930. Since 1976 till today Prof. Gennady F. Voronin is the head of the Laboratory. For 90+ years the Lab trained about 300 high university degree professionals in thermodynamics, 91 candidates of science (PhD) and 11 doctors of science. Its alumni work all around the world – in Europe, Asia, America, Australia. Recent years progress is based on the development of new method for phase equilibria calculations (so called “Convex Hulls Approach”), that allows to simplify essentially thermodynamics calculations (in multicomponent and multiphase systems particularly).

MSU: development of physico-chemical model of urea synthesis process, programming and design of the reactor, optimization of manufacturing technology

Calculation of VLE surface around the saddle aseotrope in ammonia – carbon dioxide system

Calculation of VLE surface around the saddle aseotrope in ammonia – carbon dioxide system

Stamicarbon + URALCHEM: design and construction of test unit with the reactor of new type, design and creation of industrial unit

"Minudobrenia" Plant, Perm

“Minudobrenia” Plant, Perm

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